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Takt time: 1m 30s
Target units: 1000
Shift end: 18:00
Stations: 6
Tasks: 23
Stations
Magnetron Install
3 tasksTotal: 2m 45s
Mount magnetron assembly1m 30s
Connect high-voltage leads45s
Install thermal cutoff30s
Waveguide Assembly
3 tasksTotal: 2m 5s
Position waveguide cover35s
Secure waveguide to magnetron output50s
Install stirrer motor and blade40s
Door & Seal
4 tasksTotal: 2m 35s
Assemble door frame and screen55s
Install RF choke gasket40s
Mount door with hinges35s
Test door interlock switches25s
Wiring Harness
4 tasksTotal: 2m 55s
Route main wiring harness1m
Connect transformer leads45s
Wire safety interlock circuit50s
Secure harness with cable ties20s
Control Board
4 tasksTotal: 2m 40s
Mount main PCB assembly35s
Connect membrane keypad ribbon30s
Wire power relay board40s
Flash firmware and test display55s
Final Test
5 tasksTotal: 3m 35s
RF leakage test at door seal45s
Run water load heating test1m
Verify all cook modes50s
Affix compliance labels20s
Package and palletize40s