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Takt time: 3m
Target units: 500
Shift end: 18:00
Stations: 4
Tasks: 15
Stations
Frame Welding
4 tasksTotal: 3m 45s
Align frame sections in jig1m
TIG weld corner joints1m 30s
Grind and smooth weld beads45s
Verify frame squareness30s
Stone Panel Install
4 tasksTotal: 3m 45s
Apply stone adhesive to frame50s
Position stone hearth panel1m 10s
Install side stone panels1m 5s
Cure and verify bond strength40s
Burner Assembly
4 tasksTotal: 3m 30s
Install main burner manifold55s
Connect gas supply lines1m 5s
Mount ignition assembly40s
Leak test all gas fittings50s
Calibration & Test
3 tasksTotal: 3m 55s
Calibrate temperature probe1m 10s
Run burn-in cycle2m
Verify flame pattern uniformity45s