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Takt time: 2m
Target units: 1200
Shift end: 18:00
Stations: 5
Tasks: 20
Stations
Cavity Assembly
4 tasksTotal: 2m 45s
Position cavity liner45s
Secure mounting brackets35s
Apply thermal sealant55s
Install cavity rails30s
Insulation
4 tasksTotal: 3m 5s
Cut fiberglass insulation panels40s
Wrap cavity exterior1m
Secure insulation with clips35s
Apply reflective heat shield50s
Door Assembly
4 tasksTotal: 2m 40s
Mount door hinges40s
Install glass panel1m
Attach door seal gasket35s
Test door latch mechanism25s
Control Panel
4 tasksTotal: 2m 50s
Mount control board housing30s
Connect display module45s
Wire temperature sensors55s
Program and verify controls40s
Final QC & Packaging
4 tasksTotal: 3m 5s
Run heating element test1m
Verify thermostat accuracy45s
Inspect cosmetic finish30s
Package and label unit50s